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Automatic saline bottle filling inner cap outer cap crimping machine

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Automatic saline bottle filling inner cap outer cap crimping machine

Delivery Time : 3 Week

 
Application
Pharmaceutical, Hospital, Laboratory saline bottle packaging
Automatic Grade
Other, Fully Automatic
Auxiliary Packaging Machine Type
Other, Filling and Sealing Machine
Capacity
Up to 60 bottles/min (varies with bottle volume)
Color
Other, Metallic Silver
Computerized
Yes
Control System
Other, PLC Control with Touchscreen HMI
Dimension (L*W*H)
2200 mm x 1200 mm x 1800 mm
Drive Type
Electric
Feature
Other, Precise Filling, Integrated Cap Placement, Accurate Crimping
Features
No Bottle No Fill System, Drip-Free Filling, Easy Maintenance, Adjustable Speed
Filling Range
50 ml to 1000 ml
Material
Stainless Steel (SS304/316)
Noise Level
Less than 70 dB
Power
2.5 kW
Power Supply
Single/Three Phase AC
Sealing Type
Other, Aluminum Crimp/Plastic Cap Sealing
Type
Other, Automatic Saline Bottle Filling Inner Cap Outer Cap Crimping Machine
Usage
Saline/IV bottle filling and sealing
Voltage
220-240 V, 50/60 Hz
Weight (kg)
Approx. 650 kg
Delivery Time
3 Week
Main Domestic Market
All India
Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
Payment Terms
Cash on Delivery (COD), Cash Advance (CA), Cash in Advance (CID), Cheque
Sample Available
Yes
Supply Ability
10 Per Month

 
Operating Temperature
5°C to 45°C
Changeover Time
Less than 15 minutes
Cleaning System
CIP (Clean-In-Place) Capability
Crimping Head
Pneumatic/Mechanical with Adjustable Force
Filling Accuracy
±1% of filling volume
Lubrication
Centralized/Automatic Lubrication
Bottle Diameter Range
25 mm to 70 mm
Safety Features
Emergency Stop, Safety Guards, Interlock System
Inner/Outer Cap Operation
Automatic Feeding with Cap Elevator
Bottle Material Compatibility
Glass and HDPE bottles
Compliance
cGMP & CE Standard



Experience a prodigious leap in packaging efficiency with our Automatic Saline Bottle Filling, Inner Cap, Outer Cap Crimping Machine. Crafted in impeccable metallic silver with robust stainless steel construction (SS304/316), this rarefied solution is designed for both Glass and HDPE bottles, ensuring filling accuracy within 1%. The machine boasts integrated crimping heads-pneumatic or mechanical-and a fully automated cap feeding via elevator. Fresh orders are handled swiftly, with up to 60 bottles per minute. Ideal for pharmaceutical, hospital, and laboratory saline bottle packaging, now available for sale from India's premier exporter, manufacturer, supplier, and service provider.

Distinctive Features and Application Advantages

The machine incorporates exceptional features including Drip-Free Filling, No Bottle No Fill System, and Centralized Lubrication for easy maintenance. Its advanced CIP cleaning system and adjustable speed deliver seamless operation. Suitable for pharmaceutical, medical, and laboratory saline/IV bottle filling, it offers advantages like precise dosing, integrated cap placement, and reliable aluminum/plastic cap sealing. Application media ranges from saline solutions to other injectable fluids, ensuring consistent quality in every batch.


Market Reach, Delivery and Logistics

Targeted at India's vast domestic pharmaceutical and healthcare market, our machine is primed for swift logistics and quick dispatch, minimizing downtime for end users. Main export markets include Southeast Asia, the Middle East, and Africa, with robust freight arrangements to ensure timely delivery. Orders are processed efficiently, supporting seamless domestic and international distribution under reliable logistics networks for both large-scale hospitals and laboratories.


FAQ's of Automatic saline bottle filling inner cap outer cap crimping machine:


Q: How does the automatic saline bottle filling and crimping machine ensure precise filling accuracy?

A: The machine employs a sophisticated PLC control system with touchscreen HMI, allowing for accurate volume setting and real-time monitoring. Its filling accuracy consistently delivers within 1% of the desired volume, accommodating bottle sizes ranging from 50 ml to 1000 ml.

Q: What cleaning process is integrated for this machine to maintain hygiene standards?

A: It features an advanced CIP (Clean-In-Place) system, enabling automated internal cleaning without dismantling parts, which is crucial for maintaining strict hygiene in pharmaceutical and hospital environments.

Q: When is this machine most beneficial for users?

A: This equipment is especially advantageous during high-volume production cycles, ensuring quick changeover times under 15 minutes, and when precise, drip-free filling and secure cap placement are required for saline or IV solution packaging.

Q: Where can the automatic saline bottle filling crimping machine be effectively utilized?

A: It is ideally suited for pharmaceutical manufacturing units, hospitals, laboratory settings, and any facility involved in the packaging of saline or intravenous solutions, ensuring safe, contamination-free filling and sealing.

Q: What are the steps involved in the bottle filling and crimping process?

A: First, bottles are automatically fed into the system, followed by accurate dosing of saline solution. The integrated cap elevator feeds inner and outer caps before the pneumatic or mechanical crimping head secures each with adjustable force, and capped bottles exit ready for distribution.

Q: How does usage of this machine benefit operational efficiency?

A: The fully automatic design reduces manual intervention, accelerates production speed up to 60 bottles per minute, and minimizes the risk of errors. Its computerized controls facilitate easy maintenance, boost productivity, and ensure consistency across batches.

Automatic saline bottle filling inner cap outer cap crimping machine
 

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FEATURES :

  • These machines are suitable for packing any free flowing Powder, Granules, Spices, , Dhana Dal, , Mehendi, Churn, Pharmaceutical ORS Powder, Agricultural Powder, Ayurvedic Powder, Tea, Detergents, Chemicals etc.
  • These machines can also pack liquid items such as Shampoo, 2T oil, Syrup, Hair Oil, Soft Drink, Mineral water, etc.
  • Suitable for 3side /4side / centre seal of pouches.
  • All heat sealable packaging material can be used like laminate PET / POLY, PET / FOIL / POLY MET,  PET / POLY / CPP / OPP etc.
  • Collar type FFS is also available.

 

SPECIFICATIONS :

  • Motor : hp, 220V, single phase
  • Heater : 400w x 4pcs
  • Speed: 35 to 70 bags / min.
  • Packing Size: as required
  • Packing range: as required
  • Machine Dimensions :Length 750 x Width 650 x Height 1850 mm
  • Weight : approx. 380 kg.

 

OPTIONAL EQUIPMENTS :

  • Stainless steel cover
  • Gas flushing attachment
  • Product Elevator
  • Batch printing unit
  • Conveyor

 

While ordering a form, fill and seal machine one has to specify his requirements :

  • Size of packed bag or film roll.
  • Product to be packed.
  • Type of sealing.
  • Quantity to be packed.

 

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